Fit research

What retailers have measured about fit, try-on and returns

Zalando, Levi's, Shopify, Google and others have published their own numbers. We put them in one place, with what each one measured and where it comes from. None of them are AI Frame clients. Below them, our first case study from a store that uses AI Frame.

Returns are where fashion margins go

In the US, retailers expected about 19.3% of online sales to come back in 2025, worth $849.9 billion across all retail. In fashion, a large share of those returns have nothing wrong with them. The size was wrong, or the item looked different on the shopper than they expected.

Industry body 19.3% of US online sales expected to be returned in 2025
What was measuredretailer estimates from surveys of 2,006 consumers and 358 ecommerce professionals
NRF and Happy Returns, 2025 Retail Returns Landscape (Oct 2025)
Retailer data About 1 in 3 of Zalando's returns are size-related
What was measuredZalando's own returns
Zalando, Returns at Zalando

Size help: what Zalando measured

Zalando, which serves 62 million active customers across 29 markets, has teams in Berlin and Zurich working only on size and fit. It compared items where it shows size advice with items where it doesn't.

Retailer data 10% fewer size-related returns on items with size advice
What was measuredsize-related return rates on items with size labels and size recommendations vs items without
Zalando, Size and fit; Zalando press release (July 2023)
Size Chart A Size Chart on the product page is the simplest form of size help. It answers "Will it fit me?" before the shopper buys.
AI Frame case study

About 380 size recommendations matched to purchases in one month

A US unisex streetwear brand on Shopify, with a focused catalog of around 70 to 80 products. These numbers come from AI Frame analytics on their core hoodie, over about four weeks.

A US unisex streetwear brand
The problem

Their hoodies, bombers and hats are unisex and cut roomy. Shoppers couldn't tell their size from a men's or women's chart, so the brand wanted every shopper to get a clear answer on the product page.

What they set up

They published their Size Chart with a height range per size (for example 5'0" to 5'3" is XS) and turned on Sizing assist on the product page. Shoppers get a size from their height alone, with no tape measure.

Why height

The hoodie is so roomy (a garment chest of about 117 cm, even at XS) that matching on chest alone would put almost everyone in XS. Height ranges match how the brand actually sizes it, so we added support for that chart type.

What we learned

Put size help where shoppers already are. Sizing assist sits on every product page and takes a few seconds, so shoppers use it week after week. About 90 sized purchases a week on one hoodie shows how much shoppers want a clear answer.

~380size recommendations matched to a purchase in about four weeks
~90a week on one hoodie range
7 in 10buyers ordered the recommended size or one size up
82buyers saved a Fit Profile to use again next time

What buyers ordered, compared with our recommendation

Recommended size, 51% One size up, 20% Another size, 29%

Half ordered exactly the size we recommended, and the most common choice after that was one size up, a common pick for a hoodie worn loose.

What the brand learned about its shoppers

Buyers whoProfilesAvg heightAvg chest
Sized up35162 cm99 cm
Kept our size38174 cm101 cm
Sized down9173 cm91 cm

Saved Fit Profiles showed which shoppers like to size up: shorter shoppers with a broader build. That's useful for the brand, for example to add a fit note to the product page, and it helps us make recommendations sharper for shoppers like them.

About this data: one store, one hoodie range, about four weeks (September to early October 2026), from AI Frame analytics. The brand stays anonymous. Next, we're adding return data to see which sizes shoppers kept.

Virtual Try-On: what has been measured

"How will it look on me?" is the question a Size Chart can't answer. These are the published results from tools that show shoppers the product before they buy.

Retailer pilot Up to 40% fewer returns on jeans in Zalando's virtual fitting room pilots
What was measuredsmall pilots with selected brands, including Levi's, since 2023. Zalando is rolling the fitting room out to all customers in 2026.
Zalando, Copenhagen Fashion Week panel (Feb 2026)
Vendor-reported About 10x higher purchase conversion for shoppers who used try-on, on the same product pages
What was measuredshoppers who used DressX try-on vs those who didn't
Forbes, "Google, DressX And The New Fashion AI Virtual Try-On Stack" (Apr 2026)
Vendor-reported 11% vs 4% view-to-cart rate, try-on users vs non-users (view-to-purchase: 3% vs 2%)
What was measured1.2 million shoppers on luxury fashion sites
DressX Virtual Try-On report (2026)
Brand data via Shopify 44% / 65% more add-to-carts after viewing a 3D model, and more purchases after viewing in AR
What was measuredRebecca Minkoff, 3D models and AR on 50+ product pages. This is 3D and AR, not try-on on the shopper's own photo.
Shopify Plus case study, Rebecca Minkoff

What shoppers say

Survey 59% of online shoppers were unhappy with an item because it looked different on them than expected. 42% don't feel represented by model images.
What was measuredGoogle and Ipsos survey of 1,614 US adults who shop for clothing online (2023)
Google, Virtual try-on announcement
Industry body survey 45% of German online shoppers are interested in trying products on virtually (9% have already, 36% would like to)
What was measuredBitkom survey of German online shoppers (Jan 2023)
Bitkom, "Trend im Online-Shopping: die digitale Umkleide"

Why both on one page

Shoppers ask two questions before they buy. "Will it fit me?" is answered by a Size Chart. "How will it look on me?" is answered by Virtual Try-On. Zalando's numbers come from size help. The try-on numbers come from showing the product before purchase. AI Frame puts both on the same product page, so the shopper doesn't have to leave it to answer either one.

Size Chart"Will it fit me?"Answered on the product page
Virtual Try-On"How will it look on me?"Answered on the same page
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How to read this data

Most of these numbers come from companies that build or sell this technology, including us. Comparisons of shoppers who used a tool with those who didn't also flatter the tool, because interested shoppers are more likely to use it. Results vary by store, category and where the tools sit on the page. Read these numbers as a strong direction, not a promise for your store.

Measure it on your own store

The only numbers that matter for your store are your own. Here is a simple way to check:

  1. 1Note your product page conversion rate and return rate for the last 30 days.
  2. 2Add the Size Chart and Virtual Try-On to your product pages.
  3. 3After 30 days, compare. In AI Frame you can also see how many visitors used the tools.
Start free on Shopify Free plan includes 10 try-ons a month and 10 Size Charts.